As leaders in precision and modernization we are able to increase standard process times and the accuracy of cuts. We employ automation technicians with 20 years robotic experience and welding expertise. By offering innovative and technically advanced machinery, we set the industry standard for quality and lasting performance.
The Vernon CNC 5-axis pipe cutting machine creates custom programs including and not limited to, penetrations with or without bevels, rectangular and circular cuts. Furthermore, the machine will cut 4 inch to 54 inch diameter pipe up to 2 inches thick and can hold a maximum of 50,000 lbs. The machine will cut with both plasma and acetylene.
The types of pre-programmed cuts include straight, saddles, miters, multiple intersections, centerline offsets, elbow supports, gusset slots, offshore “crowns”, pipe-to-cone, overlapping pipe holes, reinforcing pads, and pressure vessel shell penetrations with circular and rectangular holes. All cuts conform to applicable AWS Welding Codes for tubular structures.
The CNC Plasma / Oxy-fuel table offers a variety of cutting, beveling, marking, and drilling options, available on multiple stations. CNC plasma cutting systems create the shapes to be cut and control the cutting machine. The resulting shapes are smoother than would be possible with a bandsaw, and can include intricate curves, inside cuts, and sharp corners. It cuts stainless steel, mild steel, brass, copper and aluminum from 1/16 of an inch to a 4 inch plate.
The bender / rolling machine is capable of bending round tubing, pipe, square tubing, angle iron, flat bar, and aluminum extrusions for windows, doors, storefronts, curtain walls, etc. We are able to bend a variety of metal alloys.
A large variety of applications can be accommodated by the CNC Bender / Rolling Machine.
The Cincinnati Hydraulic Shear increases standard process times by eliminating manual torch cutting. It cuts mild steel from 3/16 to 3/4 of an inch thick up to 10 feet in length. It also cuts stainless steel and aluminum from 3/16 to 1/2 inch up to 10 feet in length. It is designed for the toughest plate shearing challenges.
The Cincinnati Hydraulic Shear improves project efficiencies by decreasing the time that would be spent with manual torch cutting.
The Automated Submerged Arc Welder increases standard process times by eliminating manual welding. It will weld or seam day-long projects in 45 minutes or less. It can process pipe up to 54 inches in diameter with no limit in length. It creates a continuous, uncontaminated weld.
Time efficiencies and overall weld quality are greatly increased with use of the Automated Submerged Arc Welder.